Complete D90 Whey Demineralization Line GEA Nanofiltration + MEGA Electrodialysis Reversal (EDR)

Complete D90 Whey Demineralization Line

GEA Nanofiltration + MEGA Electrodialysis Reversal (EDR)

Installed • Complete • Available Immediately

A complete industrial whey concentration and demineralization line available

for immediate purchase.

The line was commissioned in 2013. It operated for approximately three

years and remains installed and connected on site in Lithuania.

Designed for the production of high-value dairy ingredients, including D90

demineralized whey concentrate for infant nutrition and specialty dairy

applications.

Scope of Supply

GEA Nanofiltration System (NF)

Industrial nanofiltration plant for concentration and partial demineralization

of sweet whey.

Main Parameters

• Feed capacity: approximately 17,000 l/h sweet whey

• Extended capacity: up to approximately 24,000 l/h

• Concentration from 5.8% total solids to 20% total solids

• Approx. 980 m² membrane area

• Siemens S7 PLC control system

• Siemens MP277 Touch HMI

• Installed electrical power: 112 kW

• Complete skid with pumps, controls, instrumentation and pipingMEGA / RALEX Electrodialysis Reversal System (EDR)

Industrial electrodialysis system for whey demineralization.

Included

• 2 × MEGA / RALEX EWDU 6×EDR-II/250 modules

• Electrodialysis Reversal (EDR) technology

• Integrated pH regulation system

• Suitable for D90 whey demineralization applications

• Designed for large-scale dairy ingredient production

Stainless Steel Process Tanks

• 3 × circulation tanks

• Approx. 20 tonnes each

• Stainless steel construction

Auxiliary Equipment Included

• Heat exchangers

• Pumps

• Valves

• Stainless steel process piping

• Electrical equipment and controls

• Interconnecting process equipment

• Additional auxiliary process components

Process Application

The line was designed for:

• Whey concentration• Whey demineralization

• D90 demineralized whey production

• Lactose and whey ingredient processing

• Infant nutrition ingredient production

• Functional dairy ingredient manufacturing

Process Flow

Sweet Whey

↓

GEA Nanofiltration (NF)

• Concentration from 5.8% TS to 20% TS

↓

MEGA Electrodialysis Reversal (EDR)

• Deep demineralization to D90 specification

↓

Demineralized Whey Concentrate

Current Equipment Status

• Installed and connected

• Located in Lithuania

• Commissioned in 2013

• Operated for approximately 3 years

• Production hours to be confirmed

• System remains filled with preservation/process liquid and has not

been stored dry

• Excellent overall condition with limited production history• Available for inspection

• Technical documentation available

Main Advantages

• Complete integrated whey concentration and demineralization solution

• GEA nanofiltration technology

• MEGA / RALEX electrodialysis reversal technology

• Industrial-scale processing capacity

• Suitable for high-value dairy ingredient applications

• Installed and available for inspection